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CAQ-Success-Story

Hartmann Codier GmbH

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  • User Report
  • More User Reports
  • Solution Advantages


Hartmann Develops and Manufactures Its Products with CAQ AG Factory Systems

Hartmann Codier GmbH, founded over forty years ago in the Franconian city of Baiersdorf, is today part of the Swiss corporation Phoenix Mecano. Hartmann started out producing counters and developing thumbwheel code switches, also called dual push button code switches. Approximately 100 employees-strong, the company specializes in the production of electronic-mechanical components for a national and international market.

Hartmann sets as its goal the presentation of continually innovative and custom solutions for its diverse customer base. To achieve this goal it constantly monitors and researches the electronic-mechanical market. Drawing on the company experts’ knowledge in their respective fields, Hartmann frequently develops and produces individualized products for its customers. The company possesses a 3D CAD system and an engineering and tool manufacturing department excelling at highly precise tasks. This combination represents an ideal point of departure for realizing components that satisfy customer desires.

In the precision injection molding department, with a partial fully automated assembly, customers’ ideas are brought to fruition. Hartmann is able to show off a performance portfolio which, in addition to standard production items such as PCB code switches, dual push button code switches, micro and slide switches, fixed PCB terminal blocks, pluggable PCB t-blocks and headers, or miniature keyboards, consists of custom products manufactured according to customer requests.

Innovation THR

The latest South-German product hitting the market is known by the acronym THR which stands for through hole reflow. Here again, the Franconian production crew proves its savvy and creativity, as well as the striving to achieve constant optimization of performance and quality. With the special through hole reflow procedure it is possible to reduce dramatically the high expenditure of work involved in mixed mounting of THT-components and SMT-types. With THR it is now feasible to mount and solder pieces in a single operation and still reach optimal adherence. Before THR, it was necessary to solder two-fold and therefore incur more costly mounting and soldering processes. Special products, manufactured through such a production process are naturally part of Hartmann’s specialties.

Looking towards the Future and Building on Experience

Individualized and, at the same time, innovative developments create the basis for Hartmann Codier GmbH & Co. KG’s forty years of success. It is therefore not surprising that Hartmann expects its own suppliers to value and provide similar assets in business arrangements. Hartmann did not have to look very long to find an appropriate software system for quality assurance that would satisfy its expectations. After comparing similar software systems by several providers, Hartmann decided on employing CAQ-Compact.Net®.

“The possibility of a cooperative relationship with CAQ AG convinced us”, explains Wendelin Geißler, supervisor of quality assurance. “Just like Hartmann, CAQ AG is very receptive towards customer wishes. Their willingness to program additional features into its program impressed me in particular. Whenever we made suggestions for improvement or changes in specific parts of the software, CAQ AG Factory Systems determined that they would be of value to all users, and therefore it did not charge us anything extra for modifications in some of the cases.” In order to make such individualization feasible the software company relies on an open database structure.

“With the help of Connect.Net® users can access practically all data easily and modify the database with information from other systems, manually or, in some cases, even automatically. And the same goes for the vice-versa operation of exporting data into other systems!”, explains Wendelin Geißler. “This represented a determining decision criterion for our cooperation.”

Growing Quality

Hartmann clearly trusts its software in operation. This is evident in the continuing development of its system for quality assurance. The first software module was installed in polymer injection molding to supervise production. Today, an expansive server-based SQL system is in place, relying on CAQ-Compact.Net® and supplementary modules of rejection management, form generator, Connect.Net®, as well as the automatic event mailing system.

The SQL server solution is an important element for Hartmann since the software system is used in the entire company by more than fifty employees and quality supervisor Geißler sees it as a “keystone to continually improve quality”. To achieve this, every department has special CAQ workstations whose results flow directly into the system and are available for overview purposes right after data acquisition.

Hartmann is already planning an expansion of its system on the basis of a terminal server connection. Hartmann plans to have its Eckersdorf subsidiary hooked up to the CAQ system by the end of 2004 in order to ensure that the quality supervisor can monitor the high quality standards of this company, located 100 km away from the headquarters, continuously and in real time. The CAQ AG Factory Systems software module Audit Management will also be employed presently in the existing ISO 9000 management system as well as for the upcoming environmental certification according to DIN EN ISO 14001.



Software Solution Advantages

QM-Solutions for your Business

From mid-size companies to multi-national corporations, CAQ AG develops innovative, integrated software solutions that satisfy the highest demands and meet all requirements of quality management.

Furthermore, CAQ AG software supports all quality-related processes pertaining to any value added chain, production companies, and service providers. We attach special importance to compliance with standards as well as 100% release-capability of all of our software solutions without any restrictions – all this while retaining the maximum degree of customization to satisfy customer-specific demands.

Although CAQ AG software solutions are installed on thousands of systems worldwide, we guarantee that you can update your version automatically, no matter how many updates and upgrades you have installed previously. All upgrades function with minimum servicing time and effort onsite. Updates install automatically without requiring you to consult or involve our service staff. Updates neither change nor impede any customer-specific configurations. This principle ensures the full value of your investments.

TOP Product Characteristics

  • Validated standard compliance with DIN EN ISO 9001, ISO/TS 16949, IATF HTS 2, QS 9000, VDA Vol. 1, Vol. 2, Vol. 3 Part 1+2, Vol. 4, Vol. 4 Chapter 1-9, Vol. 5, Vol. 6, Vol. 6 Part 1+2+3+4+5+7, Vol. 7, Vol. 8, Vol. 9 Vol. 10, Vol. 12, Vol. 13, Vol. 16, Vol. 18, Vol. 18 Part 1+2+3+4+6+7+8, VDI/VDE 2618, Six Sigma, VW 10130, VW 10131, VW 10133, ISO 5479, ISO 3951, ISO 3951-1, ISO 3951-2, ISO 2859, ISO 2859-1, ISO 2859-3, ISO 3534-2, ISO 21747, DIN 32937, DIN EN ISO 10012, DIN EN ISO/IEC 17025, DIN EN 10204, EFQM, DIN EN 9100, ISO 14000, DIN EN ISO 14971, DIN EN ISO 13485, GMP, FDA 21 CFR Part 11
  • 100% release-capable standard software with regular updates in short intervals
  • 100% modular: Every module can be used autonomously or combined with an unlimited number of other modules (custom combinations meeting customer demands)
  • Personalized customization – either done by CAQ AG or configured directly by the customer him or herself – while retaining 100% release-capability of the standard software (regular updates)
  • Customer-specific masks, fields and catalogs
  • User-related profiles with personal filters and system preferences
  • Simultaneous multi-language support of masks, base data, and all movable data
  • Scalable from small networks to multi-site companies
  • Multi-site and multitenancy
  • Multi-media/ web integration – displays graphically enhanced inspection processes, documents, rejection handling, etc.
  • Integrated, dynamic and user-friendly form generator to customize standard forms, create and maintain new forms
  • Web-ready (internet and intranet), e.g. for documents, rejection management, procedures, etc.
  • Integrated version and histories administration (e.g. maintenance history of parts, documents, FMEAs, inspection plans, APQP, production control plans, processes, etc.)
  • Process-oriented workflow management
  • Supply chain management
  • Simple integration into all common ERP, MES (BDE/MDE) and CAD systems without individual development effort
  • Optional support of VDA QDX format - VDA license no. 2008-001
  • Optional, fully automatic, continual, and bi-directional data exchange with OEM supplier portals via internet with concurrent use of unlimited portals through XML in the VDA (CAQ AG Factory Systems VDA QDX license no. 2008-001) QDX format. Automatic information covering new data, for example via e-mail through JobControl.Net®. Comprehensive history administration, via AuditTrail.Net® and other programs.
  • Simple, intuitive operation

TOP Team – Customer Satisfaction Is Our Most Important Goal

In all of our efforts our most important goal is not just to satisfy you, but instead to thrill you! One thing is essential to realizing this goal – and we are very proud of our accomplishments on this front: We have a highly motivated, engaged, and competent team in which and with which working is fun!

It is a matter of course for us here at CAQ AG that our employees in development, support, customer service, sales, and management, in addition to having university degrees as well as practical experience, have completed the training courses for “Quality Manager GFQ-IHK” or “Quality Assistant GFQ-IHK” and stay up-to-date by continuously completing training programs.

TOP Service and Training

  • Free user training/ workshops within the scope of TSP
  • Project management/ project-accompanying consulting prior to, during, and after introduction/ implementation
  • TSP Top service customer support
  • Regularly new updates, upgrades, releases without further costs involving online support and remote maintenance
  • QM basic training and instruction conducted by GFQ Akademie GmbH

TOP IT Technology, Integration, Peripherals

  • All software solutions are developed to run on Microsoft .Net technology
  • Integration into existing company structures and ERP systems: SAP (certified), MBS Microsoft Business Solutions (certified), Infor, BaaN, Brain, ABAS, Sage-KHK, as well as custom systems
  • Supports bar code and RFID technology (Radio Frequency Identification) to use in lot tracing, control, and documentation
  • Automatic connection to CAD systems: e.g. with Initial Sample Inspection/PPAP/PPF, inspection planning
  • Fully supports Microsoft Sharepoint Portal Servers
  • Fully supports VDA QDX (Quality Data Exchange)
  • Fully supports XML formats to enable data exchange on all data levels
  • Windows XP/2003/Vista/7
  • Fully web/ internet/ intranet ready
  • Terminal Server/Citrix (while maintaining compatibility to the Microsoft Windows operating system)
  • Database independent – fully supports all common systems, e.g. MS SQL Server and Oracle
 
..08.09.2010 18:55:01